Petroleum Coke Rotary Kiln
Investigation of Combustion and Thermal-Flow Inside a Petroleum Coke …
Simulation of Combustion and Thermal-Flow Inside a Petroleum Coke Rotary Calcining Kiln—Part II: Analysis of Effects of Tertiary Airflow and Rotation ASME J. Thermal Sci. Eng. Appl. 2
Rate-based Simulation of Coke Calcination in Rotary Kilns
Keywords: Rotary Kiln, Calcining Processes, Rate-based HYSYS Simulation. Abstract: This paper presents the simulation of the green petroleum coke calcining processes using the simulation program ASPEN HYSYS. The results are validated using actual industrial data. The present study provides a detailed description of the rate-based simulation.
A schematic of the calcination process
After removing the moisture by the drying kiln, dried green petroleum coke is then undergone the calcination process in the rotary kiln. Afterwards, it is then cooled to a temperature below 80 o C ...
Petroleum Coke Calcining Systems
Rotary Kiln. The petroleum green coke is fed into a refractory lined rotary kiln where the volatiles are driven off during the calcining process in an oxygen deficient atmosphere. …
Rotary Kilns
Custom rotary kilns, batch- and pilot-scale testing, and parts & service support from the industry's leading thermal processing expert
A SYNERGY MODEL OF MATERIAL AND ENERGY FLOW …
The calcination process of green petroleum coke in the rotary kiln has been studied in the past years. A schematic of the process is shown in Fig. 1. The process consists of four major equipment, including the drying kiln, the rotary kiln, the incinerator, and the cooler. After removing the moisture
Estimation of the Coke Calcination Yield by Granulometry …
This delay corresponds to the combined residence time of the coke in the kiln and the cooler. Some 2.5 kg of coke (dry basis) were collected per sample. According to the ASTM method for the sieve analysis of petroleum coke, this quantity is sufficient to quantify size fractions with a top size of 19 mm with an uncertainty of 1%. For each test ...
Mathematical Model of Optimum Control for Petroleum …
nation of petroleum coke. The movement of solid material in a rotary kiln. The transportation of a solid powder material inside the rotary kiln affects all important physicochemical pro-cesses inside the drum. The overflow motion is usually taken for both the feedstock and the finished product. Two force moments arise as a result of rotation …
Mathematical Model of Optimum Control for Petroleum Coke …
The TG/DSC method was used for the experimental study of the calcination of petroleum coke and characterization of coke improved as a result of oxidation. It was found that commercial coke still contained significant amounts of volatile residues. ... the operation of a rotary tube kiln was modeled to determine the optimum conditions of its ...
CB01
Petroleum coke shaft calcining technology - ... in shafts, while the west and most of the rest of the world mainly uses rotary kiln technology.
Rotary Hearth Calcining of Petroleum Cokes | SpringerLink
While shaft furnaces and rotary kiln furnaces have been utilized for calcining of pet cokes and coals for a longer period, rotary hearth furnaces have been used for over 50 years, yet are still often overlooked when selecting a new coke calcining furnace. The...
Rotary Hearth Calcining of Petroleum Cokes
The rotary kiln has an even shorter refractory life due to the tumbling action of the coke eroding the refractory lining. The lining needs yearly repairs, but the start-up …
[PDF] Production and Application of Calcined Coke In Rotary …
Petroleum coke is usually calcined in a gas-fired rotary kiln or rotary hearth at high temperatures, around 1200 to 1450 °C, to remove moisture, drive off volatile matters, increase the density of the coke, increase physical …
Modeling and simulation of petroleum coke calcination in rotary …
A one-dimensional mathematical model was developed for the simulation of petroleum coke calcination in rotary kilns. The model is comprised of 14 ordinary differential equations derived from mass ...
Production and Application of Calcined Coke In Rotary …
In a rotary kiln, the coke is tumbled to improve heat transfer and consistency of calcination and this reduces the average particle size. ... Petroleum coke is a by-product from crude oil ...
Simulation of Combustion and Thermal-Flow Inside a Petroleum Coke …
Simulation of Combustion and Thermal-Flow Inside a Petroleum Coke Rotary Calcining Kiln—Part I: Process Review and Modeling Zexuan Zhang, Zexuan Zhang Research Assistant Energy Conversion and Conservation Center, University of New Orleans, New Orleans, LA 70148-2220. e-mail: zzhang ...
Quality and Process Performance of Rotary Kilns and Shaft
Rotary kilns have been used successfully for many years to produce calcined coke for the aluminium industry and they offer a high level of automation, performance and flexibility. Shaft calciners make a high bulk density, coarse particle size product and several...
(PDF) Modeling and simulation of petroleum coke calcination in rotary
The schematic diagram of the petroleum coke calcination rotary kiln employed in the simulation runs is presented in Fig. 1, and its design speci®cations are presented in Table 2. The operational parameters of the calcination kiln and the composition of the green coke are presented in Tables 3 and 4, respectively.
Lining of the Rotary Kilns for Petroleum Coke Calcination
A feasible lining option for rotary kilns measuring 3 m in diameter and 45 m in length is described. Lining design and modern materials are proposed for a calcination kiln used in the production of calcined petroleum coke KEP-2.
Calcining petroleum coke of pot furnace and rotary kiln
The difference between pot calciner and rotary kiln which is used for petroleum coke calciner.Carbon Burning Loss is less in Pot Furnace.
China Customized Petroleum Coke Rotary Kiln …
Petroleum coke rotary kiln is a widely used thermal processing equipment in the production of carbon. It mainly uses the high-temperature calcination process to decompose the volatile matter in the petroleum coke and then completely burn the petroleum coke to produce high-quality carbon products with low sulfur content.
An Intelligent Control System for Coke Calcination in Rotary Kiln
Petroleum coke is usually calcined in rotary kiln. It is a very prevalent problem of unstable production conditions and low recovery rates in coke calcination process. The temperature field in calcining zone is a crucial factor that affects the output and quality of calcined petroleum coke (CPC). Based on the analysis of the major factors affecting the …
(PDF) The History and Future Challenges of Calcined Petroleum Coke …
Rotary kiln schematic and kilns equipped with tertiary air fans. ... Petroleum coke as a low-cost by-product was ever used as the conductive filler in cementitious composites, while its mechanical ...
Simulation of Combustion and Thermal-Flow Inside a Petroleum Coke …
A computational model is established to simulate the combustion and thermal-flow behavior inside a petcoke rotary calcining kiln. The results show that peak temperature is located at the tertiary air zone and a cold region that exists between the natural gas combustion zone and the tertiary air zone causes the coke bed to lose heat …
Modeling and simulation of petroleum coke calcination in …
The calcination of green petroleum coke in rotary kilns presents low operational costs due to the fact that the process is energy self-sufficient (i.e. …
Rotary Kilns | ScienceDirect
Most of the calcining of petroleum coke is carried out in rotary kilns. In this chapter, we provide some of the characteristics of petroleum coke calcination process in the rotary …
Kinetic Analysis of the Coke Calcination Processes in Rotary Kilns
The methodology of kinetics-based simulation described in this study may be used to predict coke calcining kilns performance regardless of the green coke composition. Kinetic analysis of the green petroleum coke calcining processes using the simulation program HYSYS and actual industrial data is presented. The rates of physical and chemical …
Mathematical Model of Optimum Control for Petroleum …
The developed mathematical model of calcination of petroleum coke adequately describes the chemical transformations in terms of mass loss of the charge …
Lining of the Rotary Kilns for Petroleum Coke Calcination
In articles [7, 8], the lining design and modern refractory materials of the calcination rotary kiln used to produce calcined petroleum coke and mathematical model of technological process for its ...
(PDF) EProduction and Application of Calcined Coke In …
Petroleum coke is usually calcined in a gas-fired rotary kiln or rotary hearth at high temperatures, around 1200 to 1450 °C, to remove moisture, drive off volatile …
A synergy model of material and energy flow analysis for the
A synergy model of material and energy flow analysis for the calcination process of green petroleum coke in rotary kiln January 2021 Thermal Science 26(00):188-188
Kinetic Analysis of the Coke Calcination Processes in Rotary …
The results were compared with actual industrial rotary kiln data in order to validate the simulation and there was a reasonable agreement for the two different GPCs considered. The methodology of kinetics-based simulation described in this study may be used to predict coke calcining kilns performance regardless of the green coke composition.